Four Roses Bourbon needed to modernize its bottling operations to keep pace with growing demand, but outdated equipment and inefficient processes were holding them back. Lengthy changeovers—taking hours to adjust and days to reach full efficiency—created frustration and prevented the team from achieving expected production speeds. Zepf Solutions stepped in to reengineer the line with practical, innovative upgrades, including automated guide rail systems, rapid-changeover tooling, and streamlined change parts. These solutions dramatically reduced changeover times from hours to minutes—and even seconds for certain adjustments—while simplifying training and improving overall line organization.
The impact on the business has been significant, enabling Four Roses to boost efficiency, confidently run multiple bottle formats, and ultimately reach the milestone of 1 million cases produced in a single year. Beyond the technical improvements, the partnership with Zepf Solutions stands out for its responsiveness, expertise, and customer-first approach. The team delivered tailored solutions quickly, built trust from day one, and continues to provide a level of service that makes Four Roses feel like a top priority. This combination of performance gains, operational flexibility, and dependable support has made Zepf Solutions a valued partner in their continued growth.


