A Barry-Wehmiller Company

UltraStar G2 Bag Filling System

Thiele UltraStar Bag Filling Machine Thiele UltraStar

About UltraStar G2 Bag Filling System

The Thiele UltraStar G2 Bag Filling System offers production-enhancing features for large bags that were formerly found only on packaging systems for small bags. The UltraStar G2 is ideal for industries where speed and line efficiencies are critical. The system can package mid to large-sized bags of product at speeds up to 38 bags per minute.

Seamlessly combining sealers, scales, and bag hangers into a unified entity, the UltraStar G2 redefines efficiency and performance. Experience the future of bagging with a system that has been engineered to future-proof your packaging line.

Product Details

Improved Reliability

The re-engineered Thiele UltraStar G2 bagger contributes to enhanced reliability as it reduces downtime by preventing maintenance and unplanned production stops. The result is a smoother, more consistent packaging operation with higher OEE.

Maintenance Efficiency

To streamline the bagger, we reduced the variety of parts and made the UltraStar G2's design more accessible; this means quicker replacements, minimized downtime, smaller parts inventory, and reduced maintenance costs.

Longevity & Investment

Based on customer feedback and an in-depth analysis of recurring break/fix challenges, transformative upgrades have been made across the UltraStar G2 bagger to maximize value over time and optimize ROI.

Technical Data

Machine Height:

  • 52 in (1320 mm)

Production Rate:

  • Up to 38 bpm

Film Capabilities:

  • Paper, sustainable materials, traditional packaging materials

Bag Sizes

  • Face Width: 279–483mm (11" to 19")
  • Bag Length: 355–1016 mm (14" to 40")

Power Requirements

  • Input Power: 230/460V, 3-phase, 60 hz
  • Control Circuit: 24 Volt DC from internal power supply
  • Current Draw: 230 volt (20 amps), 460 volt (10 amps)

Air Requirements

  • Operating Pressure: 80 psi (5.4 atm)
  • Line Pressure: 90 psi (6.1 atm)
  • Air Use per Cycle: 2.0 scf (55 liters) free air per cycle
Options
  • Fully integrated PLC control system with a common HMI for the complete system, including scale and bagger.
  • Integrated bag monitoring rejects unacceptable bags.
  • Internal VPN router for remote troubleshooting.
  • Integrated on-bag printing systems.
  • Bag deflation system.
  • Bag-top registration.
Packaging Styles

Videos

“It stages, picks and fills each of the bags and it does it two at a time, and that’s a big part of where the capacity gets.”
Joe Samson, Plant Engineer, Elmira Pet Products
Read the full testimonial

Parts & Service

OEM parts and experienced Customer Service are key to maintaining the integrity and service of your equipment. We offer spare and replacement parts for all of our product lines, as well as a dedicated team of professionals who provide global support, delivered locally. If you need support, contact our team and a dedicated support professional will respond to your request.

Duncan (SC), United States
  • 225 Spartangreen Blvd
    Duncan SC 29334
    US
  • +1 (864) 486-4000
  • Service Desk

Training

Duncan (SC), United States
  • 225 Spartangreen Blvd
    Duncan SC 29334
    US
  • +1 (864) 486-4000
  • Service Desk

Contact Us